研究领域
超声加工技术与装备
制造装备性能分析、测试与优化
制造系统信息集成
研究概况
超声加工工艺与装备方面：面向航空航天硬脆、软脆材料（如陶瓷、蓝宝石、KDP晶体、SiCp/Al、C/SiC，蜂窝材料、气凝胶等）高效精密低损伤加工的需求，研究旋转超声加工的材料去除机理、孔加工出口崩边尺寸控制方法、亚表面损伤深度预测方法、表面完整性评价方法、切削工艺参数优化方法，研发具有纵振、扭振、纵纽复合特性的压电式及超磁致伸缩材料的大功率集成超声加工系统，并进行实际应用。
制造装备性能分析及信息集成方面：以提高制造装备数字化设计水平、准确预知产品性能、减少样机制造成本为目标，研究制造装备静动热态性能实验方法及考虑结合面特性的整机性能仿真方法，开发用于机床数字化设计的结合面静动热态特性参数数据库、主轴刀柄结合面资源库与案例库、数控机床整机动静特性分析软件、数控加工在线检测系统、制造资源管理系统等，为装备研制、性能优化、升级改造提供技术支持。
近年主持及参加国家自然科学基金、国家数控重大专项、北京市科技计划课题、北京市自然科学基金、国际合作项目等16项。先后获得省部级奖励7项；以第一、二及通讯作者发表学术论文50多篇；申请及授权发明专利18项，取得软件著作权10项。教学上，主讲本科生国家级精品课程《制造工程基础》，以及本科生《互换性与技术测量》、清华大学研究生《先进制造技术》课程。
在研项目：
1、 国家自然科学基金面上项目：大/超大直径分体式TBM刀盘多结合面耦合特性及疲劳损伤机制，51575301，2016/01-2019/02，负责人。
2、 国家数控重大专项：高档数控机床数字化设计方法、工具集与应用（二期）, 2015ZX04014021，子任务：机床整机动静刚度分析技术与工具研发，2015/01-2017/12，子任务负责人。
3、 国家自然科学基金面上项目，51475260，大功率纵扭复合超磁致伸缩旋转超声加工系统设计理论与加工机理，2015/01-2018/12, 主要参加。
4、 北京市自然科学基金重点项目：航空硬脆复合材料超声精密加工的表面创成机理研究(3141001)，2014/01-2017/12，主要参加。
5、 企业横向项目：精密轧辊磨床整机结构分析与优化研究，2015/07-2016/07, 负责人。
6、 企业横向项目：低空飞行器安全监管系统开发，2015/04-2018/04，负责人。
结题项目：
1、北京市科技计划课题：超声波加工系统研制(D131100002713003)，负责人。
2、国家数控重大专项：高精度动力卡盘和回转油缸规模化制造技术与装备开发(2012ZX04002-061)，子课题负责人。
3、摩擦学国家重点实验室基金：陶瓷复合材料超声精密磨削机理及应用基础研究(SKLT2013B03)，负责人。
4、摩擦学国家重点实验室基金：刀具表面织构对钛合金切削刀屑摩擦特性的影响(SKLT11C7)，负责人。
5、博士后基金特别资助：SiCp/AL复合材料超声精密加工表面完整性评价及参数优化(201003108)，负责人。
6、企业横向课题，基于表面织构技术的钛合金切削刀具优化研究，负责人。
7、国家数控重大专项：数控机床结合面特性及整机性能分析技术(2009ZX04014-035) ，主要参加。
8、国家自然科学基金：光学晶体材料旋转超声精密加工基础理论与技术（50975153），主要参加。
9、国际合作项目：Research on Residual Stress and its Influence on Deformation at Thin Plate Face Milling，主要参加。
10、企业横向课题：VMCL1100型立式加工中心综合性能仿真、实验与优化研究，主要参加。
近年代表性学术论文：
[1] W.C. Cai, J. F. Zhang, P.F. Feng, et al. A bilateral capacitance compensation method for giant magnetostriction ultrasonic processing system. International Journal of Advanced Manufacturing Technology (2016). doi:10.1007/s00170-016-9602-4.
[2] J.P. Liao, J.F Zhang, P.F. Feng, et al. Identification of contact stiffness of shrink-fit tool-holder joint based on fractal theory. International Journal of Advanced Manufacturing Technology (2016). doi:10.1007/s00170-016-9506-3.
[3] P.F. Feng, J.J. Wang, J.F Zhang, J. et al. Drilling induced tearing defects in rotary ultrasonic machining of C/SiC composites. Ceramics International(2016).doi:10.1016/j.ceramint.2016.10.010
[4] J.J. Wang, P.F. Feng, J.F. Zhang, et al. Investigations on the critical feed rate guaranteeing the effectiveness of rotary ultrasonic machining, Ultrasonics (2016). doi: 10.1016/j.ultras.2016.10.0.
[5] J.P., Liao, J.F Zhang, P.F. Feng, et al. (2016) Interface contact pressure-based virtual gradient material model for the dynamic analysis of the bolted joint in machine tools. Journal of Mechanical Science and Technology 30(10):4511-4521.
[6] J.F. Zhang, D. Wang, P.F. Feng, Z.J. Wu. C.L. Zhang (2015). Material Removal Characteristics of KDP Crystal in Ultrasonic Vibration-Assisted Scratch Process, Materials and Manufacturing Processes. 31(8): 1037–1045.
[7] J.F. Zhang, D. Wang, P.F. Feng et al. (2015). Effect of processing parameters of rotary ultrasonic machining on surface integrity of potassium dihydrogen phosphate crystals. Advances in Mechanical Engineering. 7(9): 1-10.
[8] J. J. Wang, J.F. Zhang, P.F. Feng, et al. (2015). Modeling and simulation for the critical bending force of power chucks to guarantee high machining precision. International Journal of Advanced Manufacturing Technology. 79(5-8): 1081-1094.
[9] H. Guo, J.F. Zhang, P.F. Feng, Z.J. Wu, D.W. Yu (2015). A virtual material-based static modeling and parameter identification method for a BT40 spindle–holder taper joint. The International Journal of Advanced Manufacturing Technology. 81(1): 307-314.
[10] C. Xu, J.F. Zhang, D.W. Yu, Z.J. Wu, P.F. Feng (2015). Dynamics prediction of spindle system using joint models of spindle tool holder and bearings. Proc IMechE Part C: J Mechanical Engineering Science. 229(17): 3084-3095.
[11] C. Xu, J.F. Zhang, P.F. Feng, D.W. Yu, Z.J. Wu (2014). Characteristics of stiffness and contact stress distribution of a spindle-holder taper joint under clamping and centrifugal forces, International Journal of Machine Tools & Manufacture. 82-83:21-28.
[12] D.X. Li, J.F. Zhang, Y.L. Zhang, P.F. Feng (2014). Modeling, identification and compensation for geometric errors of laser annealing table, Journal of Central South University. 21(3): 904-911.
[13] J.F. Zhang, P.F. Feng, C. Chen, D.W. Yu, Z.J. Wu (2013). A method for thermal performance modeling and simulation of machine tools. The International Journal of Advanced Manufacturing Technology, 68(5-8):1517–1527.
[14] J.F. Zhang, P.F. Feng, Z.J. Wu, D.W. Yu, C. Chen (2013). Thermal structure design and analysis of a machine tool headstock. MECHANIKA, 19(4): 478-485.
[15] C. Xu, J.F. Zhang, Z.J. Wu, D.W. Yu, P.F. Feng (2013). Dynamic modeling and parameters identification of a spindle–holder taper joint. The International Journal of Advanced Manufacturing Technology. 67(5-8): 1517-1525.
[16] C.L. Zhang, J.F. Zhang, P. F. Feng (2013). Mathematical model for cutting force in rotary ultrasonic face milling of brittle materials. The International Journal of Advanced Manufacturing Technology, 69(1-4): 161-170.
[17] J.F. Zhang, Z.M. Chen, P.F. Feng, W.H. Xu (2013). The Characteristics of Titanium Alloy Chip-Breaking by Orthogonal Cutting with a Surface-Textured Cutting Tool. Applied Mechanics and Materials, 365-366, 1235-1239.
[18] Z.M. Chen, J.F. Zhang, P.F. Feng, Z.J. Wu (2013) A Simulation Study on the Effect of Micro-textured Tools during Orthogonal Cutting of Titanium Alloy Ti-6Al-4V. Applied Mechanics and Materials, 281: 389-394.
[19] Y. M. Zhao, J. F. Zhang, P. F. Feng (2013). Study on Collaborative Simulation of Excavation System of the Shield Machine in Composite Strata. Intelligent Robotics and Applications, Lecture Notes in Computer Science, 8103: 614-622.
[20] C. Zhang, J.F. Zhang, P.F. Feng, D.W. Yu, Z.J. Wu (2013). Research on modeling and optimization of a dual chamber air spring vibration isolation system. Advanced Materials Research. 702: 310-317.
[21] J.F. Zhang, Z.J. Wu, P.F. Feng (2012). Research of Product Tracking Frameworks and Models in Production Logistics of Process Enterprises. Advances in Information Sciences and Service Sciences, 4(19): 139-150.
[22] S. Liu, J.F. Zhang, P.F. Feng, D.W. Yu, Z.J. Wu (2012) Determination of constitutive equation parameters for face milling 3-D simulation via pressure bar and orthogonal cutting tests. Materials Science Forum, 723: 136-142.
[23] G.Q. Liang, J.F. Zhang, P.F. Feng, D.Y. Yu, Z.J. Wu (2012) Experiment Research on Cutting Performance of High Volume Fraction SiCp/Al Composites in Rotary Ultrasonic Machining. Applied Mechanics and Materials, 184-185: 971-976.
[24] J.F. Zhang, Z.J. Wu, P. F. Feng, D.W. Yu (2011) Evaluation systems and methods of enterprise informatization and its application. Expert Systems with Applications, 38(7): 8938-8948.
[25] P.F. Feng, J.F. Zhang, Z.J. Wu, D.W. Yu (2011) An Improved Production Planning Method for Process Industries. International Journal of Production Research, 49(14): 4223-4243.
[26] C. Chen, J.F. Zhang, Z.J. Wu, P.F. Feng (2011) Real-time measurement of machine tool temperature fields and their effect on machining errors. MECHANIKA, 4, 2011: 413-417.
[27] J.F. zhang, Z.J. Wu, P.F. Feng, D.W. Yu (2011) Dynamic analysis and theoretical modelling of a plastic coated rectangle-shaped slideway. Applied Mechanics and Materials, 50-51: 37-41.
[28] Z.Y. Shen, J.F. Zhang, Z.J. Wu, P.F. Feng, C. Xu (2011) Modeling and experimental study on static characteristic of BT tool holder-spindle interface. Advanced Materials Research, 311-313: 726-731.
[29] J.F. Zhang, P.F. Feng, Z.J. Wu, D.W. Yu, K. Chen (2010) Activity based CIM Modeling and Transformation for Business Process Systems. International Journal of Software Engineering and Knowledge Engineering, 20(3): 289-309.
